So he's an excellent learner and has a background in the field, and you're not willing to train him or let him learn on the job? "his ability to actually apply or use them to a problem weren't" probably describes 95% of college graduates.
A high GPA is not caused by a massive intelligence, it is caused by the ability to study effectively. Intelligence and GPA are often correlated but not always. Don't make that assumption.
There's a ton of people I know who did poorly in their coursework but their design skills and ability are bar none. I don't look at GPA as much of an indicator anymore. It shows potential, only.
X% of college graduates shouldn't have gone to college, where X is some non negative number. Depending on your views, that could be as high as 50% and as low as 1%.